• Senior Manager - PPC Jobs in Mumbai,India

  • CEAT Ltd

Job Description:

This position is responsible for the entire production planning and process control for the Plant, in discussions with the Plant head and the Central planning team, so as to ensure that all resources are utilized most optimally to meet the targets for the plant as per the customers expectations The responsibilities include ensuring production as per accepted plan from Central Planning as well as controlling FG & WIP inventory at optimum levels


CLIP Score improvement PERCENT
Optimal capacity utilisation
Effective accessory management
Percentage adherence of production planning pull implementation
Number and percentage of excess finished goods production against plan
Number and percentage of reduction of non & slow moving goods
No of Days/Cr of total upstream process inventory (WIP)
Number of Kaizens and 5S
Process effectiveness in production planning through KanBan or PPDS compliance

Functions And Responsibilities

Production Planning

Prepare the master production schedule to ensure maximum efficiency of the line productivity by Analyzing the customer requirement and orders/ stocks requirements proposed by the central planning team
Analyzing the loading capacity, create machine and manpower utilization plans, equipment efficiency and productivity in consultation with the Production Head
MRP Creation and following up with Materials team for material availability

Plan and schedule the detailed workflow for each department and operation according to established manufacturing sequences and lead times
Execute the target of work as per plan -Material planning for Production at the machine as per plan in advance
Identify the bottleneck in the processes and plan for production accordingly
Plan for shift or late hour working
Detailed review of all the aspects pertaining to production procedures, eg time taken to change moulds, average breakdown hours, machine capacity, etc and accommodating for the same in the production plans
Update the production plans in case of any non-compliance or change in production priorities
Ensuring effective management of moulds and other accessories

Production Control and Monitoring

Monitor Plan V/s Actual on daily basis & coordinating with Production &Materials for execution of the production plan
Conduct root-cause analysis in case of unusual variances between plan and actual production
Work with Production, Engineering and Materials to ensure uniform loading of production capacities to meet the dispatch/ manufacturing plan
Monitor any production loss and make the required changes in the production schedule and materials schedule accordingly, in consultation with the Plant Head, Production Head and Purchase Head

Ensure detailed scheduling of production plan by the subordinate planners, shift-wise and process-wise
Ensure timely updation of machine availability and manpower availability to assist subordinate planners to utilise the same in their plans
Ensure accuracy of software used for production planning and detailed scheduling

Ensure speedy information dissemination to central planning team/ production on schedule amendment, production status, etc for planning and corrective action
Carry out time study and plant layout study for productivity optimization
Facilitate implementation of KANBAN, PULL system, and TPM in the Plant

Inventory Management

Plan, control and monitor the WIP ( Work in Progress)so as to plan production accordingly

Provide inputs to the Materials team in case of significant production volume fluctuations so special actions can be taken

Conduct regular stock check with the Stores Head so as to ensure physical and SAP stock is accurate

Coordination/ Meetings

Constant coordination and discussion with in-house planning manager on a regular basis, on matters pertaining to decisions on production plan
Participation in LTSP ( long term Supply planning) and Annual planning process
Coordination with the subordinate planners and review of shift-wise, process-wise and SKU-wise plans formulated by them
Liaison with the Stores department on availability of materials as per current production plan
Attend production meetings, shop-floor meetings, DWM meetings, project review meetings, etc for production related discussions
Occasional interaction with other plants to keep up knowledge of regular faults in plans, production irregularities, etc

Quality Improvement Identify opportunities for improvement and development in processes
Ensure team members undertake quality improvement related initiatives (QIP,Kaizen) and provide support, as required
Ensure the necessary documentation is maintained in the prescribed format for the statutory certifications (eg Deming, SOP updation) , as required

Education and Experience Required


BTech/ BE degree



6-8 years

Profile Summary:

Employment Type : Full Time
Eligibility : Any Graduate
Industry : Automobiles/Auto Component/Auto Ancillary, Manufacturing/Industrial
Functional Area : Production/Manufacturing/Maintenance/Packaging
Role : Production/Manufacturi ng/Maintenance
Salary : As per Industry Standards
Deadline : 18th Mar 2020

Key Skills:

Company Profile:

CEAT Ltdarfix

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