• Manager Manufacturing -Stock Jobs in Chennai,India - 23789028

  • CEAT Ltd
  • Save Job
  • 6 - 11 Years
  • Posted : above 1 month

Job Description:

This position is responsible for achieving the defined production targets for the day in terms of volume, quality and timelines at optimal cost The role will be responsible for enhancing the overall efficiency and productivity for the assigned Business Unit, by undertaking various improvement initiatives The role will also be responsible to maintaining the ISO ,safety and health standards

KEY PERFORMANCE AREAS

Adherence to production daily plan & achieve CLIP
PERCENT Reduction of scrap and wastage
PERCENT Reduction in rejection and rework on account of quality
Reduction in tyre weight variance as per specification
PERCENT Improvement in Operational Efficiency
PERCENT implementation of EHS policies and procedures during the shift
Reduction in unsafe conditions
PERCENT Reduction in number of accidents in the division
PERCENT Reduction in consumption of indirect material
Training Man Days
No of improvement initiatives
Improvement in employee involvement in terms of 5S score, Sparsh score ,QIP, Kaizen etc
Adherence to DWM schedule

KEY ACTIVITIES & RESPONSIBILITIES

Planning & Scheduling

Plan all activities and allocation of work for the day as per the production plan and schedule for the Division
Coordinate with other Manufacturing departments to ensure that there is synchronized work taking place between departments
Based on the monthly / weekly production plan, workout manpower requirement (workmen and contract labour) in the plant and work with HR to ensure availability of workforce on production lines

Production Operations

Ensure proper implementation of the production plan and schedule for the day and achievement of production targets
Supervise the Manufacturing process for the day to ensure productivity and efficiency targets and desired cycle time are achieved
Continuously monitor various production parameters like quantity and quality of material, machine utilization, uptime, etc
Update the SMP- BU & GM- Manufacturing in case of any deviations or errors in the production plan or the production parameters and take necessary corrective action in a timely manner
Ensure availability of material on the Manufacturing line from the stores for the days requirement
Raise requisition for material and consumables in a timely manner to ensure no disruption in production process
Coordinate with engineering and Technology counterpart for resolution of any technical problem such as breakdown of machinery/ equipments, leakage, low yields , deviation in process parameters etc
Ensure compliance to the defined processes and standards on the Manufacturing line
Lead the Daily Work Management meeting & ensure the defined goal of the division is achieved
Major / Repetitive breakdowns Tech issues are taken with SMP & core Engg / Tech Managers

Production Quality

Ensure all quality parameters and requirements for the product are adhered to through the Manufacturing process
Ensure reduction in in-process rejections and internal rework so as to attain efficient operations and cost reduction
Continuously monitor resolution of frequent errors
Escalate repetitive errors to the SMP- BU to identify a sustainable solution
Ensure the ISO requirements are met
Ensure the QA checks are done by the AT & MI as per the desired frequency

Efficiency & Productivity

Ensure all activities planned as a part of the improvement projects are undertaken by the team during the shift as required and completed as per standards defined
Identify areas of improvement on the Manufacturing line and suggest ways to improve to the SMP -BU
Ensure all activities for implementation of new systems and processes line OHSAS, ISO, SPARSH, QBM, Kaizen, etc are completed as per plan

Cost Reduction

Work towards ensuring cost savings in variable costs through innovative ideas and optimum usage of raw materials, tools and consumables

Ensure efficient handling of the material and overall reduction in wastage
Monitor consumption of indirect material and implement ways to reduce the same

MIS and Reporting

Ensure & monitor the Production reports of the day are updated & maintained correctly
Ensure SAP is updated regularly and accurately
Prepare and maintain all production MIS for the Shift as per the defined formats and timelines

Ensure preparation of any other report as and when required
Ensure & Monitor the department goals are in the right track as per the defined KPI

Any deviation to be taken up & highlighted to SMP BU



Health and Safety

Ensure safety measures are consistently and strictly followed by all during the shift and take initiative to enhance acceptance of safety as a culture so as to achieve zero accident level

Report any incident to the SMP / GM Manufacturing immediately

Team Management

Manage performance of the team for the day to ensure optimum utilization of manpower
Review operator performance and ensure it meets the desired cycle time
Coach, counsel and provide guidance to team members
Discuss with management to resolve operator problems, complaints or grievances if any
Maintain a high standard of employee morale and engagement in the shift through constant communication and constructive and cooperative relationships with team, union members, contract staff
Recommend or implement measures to motivate employees and to improve production methods, equipment performance, product quality, or efficiency etc
Enhance team capability by identifying training needs for permanent and contract employees
Arrange conduct of employee training in equipment operations on work and safety procedures

Education and Experience Required

Education

Mechanical Engineer

Experience

Min 6-11 years experience

Profile Summary:

Employment Type : Full Time
Eligibility : Any Graduate
Industry : Automobiles/Auto Component/Auto Ancillary, Manufacturing/Industrial
Functional Area : Production/Manufacturing/Maintenance/Packaging
Role : Production/Manufacturi ng/Maintenance
Salary : As per Industry Standards
Deadline : 11th Apr 2020

Key Skills:

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