• Department Head Auxiliary Jobs in Bharuch,India


Job Description:

Job Context Pulp & Fibre is one of the oldest businesses of the Aditya Birla Group that commenced in1954 Its production units are widely spread across six countries, viz Canada, Thailand, India, Indonesia, China and Laos The Central Technical Cell has been created to help and achieve the business vision of being the premium and No1 quality Fibre producer in the world

The objective of the Central Technical Cell is to provide technical support and facilitation to our VSF plants towards enhancing our competitive edge with respect to environmental, safety and operational efficiencies for producing quality products in line with customer expectations through

- Driving and aiding cross pollination of existing knowhow between different fibre units

- Developing and maintaining a repository of technical details and theoretical backups of key processes, technologies and equipment employed in all our plants (knowledge management)

- Evaluating and facilitating adoption/ retrofitting of new processes/ technologies/ equipment in our plants for current products

- Participating in modification/ development of new process/ product/ applications

- Promoting Systems based approach based on benchmarking and best practices to operate our plants effectively and drive continual improvement with respect to environment, safety, quality and cost-competitiveness

The cell will be a repository of knowledge and best practices implemented across the business so as to prevent reinvention of the wheel

Other Major Challenges

Auxiliary is less focussed being a supporting department It has all major & critical processes with operational challenges to supply specified conditions to customer department spinning

All the equipment in Auxiliary section are having exotic MOC as handling highly corrosive fluids

For all the equipment in Auxiliary, there is variation in Age and Capacity leading to complexity in implication of improvement projects seamlessly

Majority of times, production loss is due inefficiency in Auxiliary section Operations & Equipment

Losses through Auxiliary which contribute to load on environment(Water & Air Pollution)

Auxiliary layout in all 7 units is complex & different and is not appropriate


Facilitating in development of knowledge centre/Repository and sharing Pertaining to Auxiliary Section (Spinbath, Evaporation, Crystallization & Calcination)

Collate all the information on the process related activities available within Business as well as the latest developments in the technology

To provide ready available solutions as and when required, based on vast knowledge rather than reinventing

Facilitating units in benchmarking various Operations, internally and also from International Standards

Techno Commercial Evaluation of Capex Pertaining to Auxiliary Section (Spinbath, Evaporation, Crystallization & Calcination)

Techno Commercial evaluation and viability of Capex proposals from unit to integrate new initiative cost effectively

Evaluation of proposed scheme with respect to layout & process proposed

Evaluation of PID & PFD of proposed scheme

Quotation evaluation wrt time and amount proposed by vendors

Evaluation of Bill of material proposed in each scheme by each unit wrt the PID proposed

Follow up each UTC, for the proposals in CAPEX sought

Monitor operations of Process functions of all the VSF units & development of MIS to improve (for Auxiliary section)

Develop a strong mechanism to capture all Process operations related data of all VSF plants

Prepare Exception Report based on the comparative analysis

Internal & External Bench Marking

Analysis of Operational Data of all units as & when required

Identifying Root Causes against abnormality and work out possible solutions to take timely actions Pertaining to Auxiliary Section (Spinbath, Evaporation, Crystallization & Calcination)

Process Engineering Calculations

Hands on in Chemical Engineering & Thermodynamic calculations Mainly Auxiliary Processes Evaporations, Multiple effect, etc Flash evaporations, Filtrations, Pumping, Boiling point differences with the pressure, Stripping, Solubility, Diffusion, etc Absorption and Adsorption related mass transfers

Use of the Software like, Aspen Tech, Hysys, Chamcad, HTRI, etc

Identifying Opportunities for Development of innovative practices/New Technology to increase efficiency of operations of all the VSF units (for Auxiliary section)

Identify opportunities for improvement of Plant working at different locations based on the analysis of data to upgrade the Product Quality, improve efficiency & productivity to meet Global standard

Facilitate Units in adopting schemes for new initiative


To update self through Internal & External Training programs, Seminars

Facilitating units in developing plans for improvements & running operations successfully

To facilitate Units in developing schemes & Capex proposals to integrate new initiative

To facilitate in adopting schemes & Capex Proposals for normal operation cost effectively

(As per Project VEGA)

Tasks from Units

Developing system to capture the problems faced by units

Resolving the issues faced by Units

Facilitating Project team

Facilitate Project team in new equipment selection

Interaction with Units

Facilitating in UTC CTC meeting for sharing of new ideas & resolving issues faced

Qualification BE, Chemical

Working Experience Min 14-18 years experience as VSF industry / Cements/ Chemicals having

o Hands-on experience in Chemicals/ Na2SO4 plants

o An experience of operating Multiple effect evaporators, Crystallization

o Exposure to Du-Pont safety as an additional advantage

o Hands on experience in Aspen, Hysys, ChemCad etc are additional considerable points

o Clarity on Evaporation, Condensation and Cooling Towers functioning, Designing

o Thoroughly clear on basic Process engineering

o A sound Knowledge on data analytical methodologies & tools

o A hands-on experience in BOM preparations

o Hands on experience in SAP

o Experience on Digitalization

Minimum Experience Level
13 - 15 Years

Report to
Senior Vice President

Profile Summary:

Employment Type : Full Time
Eligibility : Any Graduate
Industry : Construction/Cement/Metal/Steel/Iron, Manufacturing/Industrial
Functional Area : Production/Manufacturing/Maintenance/Packaging
Role : Production/Manufacturi ng/Maintenance
Salary : As per Industry Standards
Deadline : 08th Apr 2020

Key Skills:

Company Profile:



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